Diesel vs Lithium Electric Forklifts — The True Cost of Running Diesel | Clearlift

Still Running Diesel?
Here's What It's Really Costing You.

Irish and Northern Irish businesses switching to EP electric are saving €8,000–€12,000 per machine per year in fuel and servicing alone. See your exact numbers below.

The problem

Diesel forklifts carry hidden costs most businesses don't measure

Most operators know their fuel bill. But the full cost of running diesel is usually far higher once you factor in maintenance, indoor air quality compliance, and the impact on your team.

Fuel is expensive and unpredictable

A single counterbalance forklift running 8 hours a day consumes 7,500+ litres of diesel a year. At current Irish prices, that's €12,000–€14,000 in fuel alone — per machine, per year.

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High service and maintenance bills

Diesel engines need regular oil changes, fuel and air filters, exhaust maintenance, coolant checks, and more. Annual servicing typically runs €3,000–€6,000 per machine on top of your fuel costs.

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Indoor fumes and ventilation requirements

Running diesel indoors demands costly ventilation systems and creates genuine health risks for your team. In enclosed warehouses, carbon monoxide and particulates are a real safety and compliance concern.

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Growing emissions pressure

Carbon reporting requirements are increasing for businesses across Ireland and Northern Ireland. Diesel fleet emissions are increasingly difficult to justify as regulations tighten and customers ask questions.

The solution

EP electric forklifts change the economics completely

EP Equipment is the world's largest manufacturer of electric pallet trucks, with a full range of electric forklifts designed to replace diesel across every application — all powered by maintenance-free Lithium-Ion technology.

  • Up to 70% lower energy costs

    Electricity costs a fraction of diesel per unit of energy. An equivalent EP electric forklift running the same hours will typically cost €3,500–€5,500 per year in electricity versus €12,000+ in diesel fuel — a saving of thousands per machine, every year.

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    30–40% lower annual servicing costs

    Electric forklifts have far fewer moving parts than diesel. No engine oil, no fuel filters, no air filters, no exhaust system, no coolant maintenance. EP Li-Ion batteries are completely maintenance-free — no watering, no equalising charge, no battery room required.

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    Zero emissions — safe for indoor use, no ventilation needed

    EP electric forklifts produce no exhaust fumes whatsoever. No ventilation requirements, no air quality monitoring, no CO alarms. A safer, healthier working environment for your team — and significantly quieter too.

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    Li-Ion: opportunity charging, no downtime, no maintenance

    EP Li-Ion batteries charge fully in 1.5–2 hours and can be topped up at any point without damaging the battery. No battery swapping, no dedicated charging room, no lead-acid watering schedules. One machine. One battery. Ready when you are.

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    A full electric equivalent for every diesel machine in your fleet

    EP electric forklifts are available in 3-wheel, 4-wheel counterbalance, indoor/outdoor, reach truck, order picker, stacker, and high-capacity configurations — up to 8 tonnes. Whatever your diesel fleet looks like today, there is an EP electric equivalent for every machine in it.

70%
cheaper to run on electricity vs diesel fuel
35%
average reduction in annual servicing costs
5–8 yrs
typical EP Lithium-Ion battery lifespan
Head to head

Diesel vs EP Electric — the full picture

Factor 🛢️ Diesel ⚡ EP Electric (Li-Ion)
Annual fuel / energy cost €12,000–€15,000+ €3,500–€5,500
Annual service & maintenance €3,000–€6,000 30–40% less than diesel
Indoor emissions ❌ Requires ventilation ✅ Zero emissions
Battery maintenance N/A ✅ None required (Li-Ion)
Opportunity charging ❌ Not applicable ✅ Top up at any break
Noise level High ✅ Low — quieter for operators
Cold start issues ❌ Yes — especially in winter ✅ No — instant start every time
Consistent power all shift Yes ✅ Yes — no drop-off with Li-Ion
Carbon footprint High ✅ Significantly lower
Operator health & comfort Fumes, noise, vibration ✅ Cleaner, quieter, smoother
Your numbers

Calculate Your Exact Savings

Enter your current figures below. Every field is editable — adjust to match your exact operation. Results update live.

Your location
Your fleet
Your current diesel costs
EP electric assumptions

⚙️ Electric forklifts typically cost 30–40% less to service than diesel — no engine oil, no air or fuel filters, no exhaust maintenance, no coolant system. EP Li-Ion batteries require zero maintenance.


Your estimated annual saving
across your fleet

Cost 🛢️ Diesel (current) ⚡ EP Electric Annual saving
Fuel / energy
Service & maintenance
Tyres & other
Total annual cost
Year 1 saving
total fleet
3-year saving
total fleet
5-year saving
total fleet
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— tonnes of CO₂ saved per year by switching to EP electric — the equivalent of taking cars off the road.
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Battery technology

Why Lithium-Ion changes everything

Not all electric forklifts are equal. EP Equipment's Lithium-Ion technology is a major step forward from traditional lead-acid (AGM) batteries — and from diesel.

Charges fully in 1.5 to 2 hours

Traditional lead-acid batteries take 8+ hours to charge. EP Li-Ion is ready in under 2 hours — your machine is never out of action for long.

Opportunity charging during breaks

Top up during a tea break or shift change with no damage to the battery. No memory effect — partial charging is completely fine with Li-Ion.

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3,000+ charge cycles

Rated for over 3,000 cycles — roughly double the life of a lead-acid battery — and with consistent performance from start to finish throughout that life.

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Completely maintenance-free

No watering, no equalising charges, no acid spills, no battery room. EP Li-Ion is fully sealed. You plug it in, you use it. That's all.

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Full power right through the shift

Lead-acid batteries lose performance as they discharge. Li-Ion delivers full power from 100% all the way down — no slowdown at the end of a shift.

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No battery room or infrastructure needed

Lead-acid requires a ventilated charging room and specialist handling. EP Li-Ion charges on the machine at any standard outlet — zero infrastructure cost.

Common questions

Everything you want to know about switching to electric

Yes. EP electric forklifts cover load capacities from 1,000 kg up to 8,000 kg+. The range includes 3-wheel and 4-wheel counterbalance machines that are direct replacements for diesel equivalents. Performance in terms of lift speed, travel speed, and lifting capacity is comparable — and in some applications, the smoother power delivery of an electric machine is actually preferable.
EP's Indoor/Outdoor range is built specifically for mixed environments — solid or pneumatic tyres, weatherproofed electronics, and the ground clearance for yard use on concrete or tarmac. These machines are direct replacements for diesel yard trucks. They're not suited to rough terrain or unpaved ground, but for standard loading bays, yards, and warehouse-to-yard operations they perform excellently in all weather.
Most EP electric forklifts are designed to complete a full 8-hour single shift on a single charge under typical operating conditions. For double-shift operations, the Li-Ion fast charge (fully recharged in 1.5–2 hours) means you can top up fully during a shift change with no interruption to operations. We'll help you specify the right battery capacity for your exact usage pattern.
EP electric forklifts are competitively priced against diesel equivalents — and when you factor in the total cost of ownership over 3–5 years, electric is almost always cheaper. For most operations, running cost savings (fuel and servicing) mean any difference in upfront cost is recovered within 12–24 months. After that, you're saving money every year the machine is running. Use the calculator above to see your own numbers.
For most EP Li-Ion machines, all you need is a standard single-phase or 3-phase power outlet near where the machine parks. No dedicated battery room, no specialist ventilation, no special infrastructure. The charger is typically built into the machine. We'll confirm the exact power requirements for whichever model you're considering.
In Northern Ireland, DAERA's Rural Business Development Grant Scheme (RBDGS) currently offers grants of up to £7,500 towards new equipment including electric forklifts, covering up to 25% of eligible costs. Applications for the 2026/2027 round are open now — the deadline is 30 July 2026. In the Republic of Ireland, SEAI business energy grants and the Green Enterprise scheme may be applicable depending on your situation. Contact us and we'll help identify what support is available for your business.
Yes. Clearlift is Ireland's exclusive dealer for EP Equipment, with locations in Navan, Co. Meath (Republic of Ireland) and Portadown, Co. Armagh (Northern Ireland). We service and support customers across the whole island. When you buy from Clearlift, you're dealing with a local team — not a UK mainland distributor — and our engineers are on the road every day across both jurisdictions.

Ready to Make the Switch?

Talk to our team about your current fleet. We'll identify the right EP electric machines for your operation and give you a clear picture of the costs and savings you can expect.