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Use case · Step 7

Automate Waste & Empty Pallet Runs

Empty pallets, packaging and waste cages taken away all shift. This is the easiest place to start.

Or call 01 5267 411 (ROI) · 028 3833 7038 (NI)

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The job

Waste & empty pallets: the problem

Every site makes empties, cardboard and waste, and nobody wants the job of taking them away. So stacks build up in aisles and at workstations until someone has a spare minute.

How a robot does it

This is the easiest place to start. A robot does a fixed loop collecting empties and waste cages and dropping them at the stack, the baler or the compactor, then comes back for more.

Ask about my route
EP EXP15 entry level automatic pallet truck in the Navan demo warehouse
What changes

Before and after

Today

Done by hand

  • Empties block aisles and workstations
  • Skilled staff spend time on waste runs
  • Stacks moved by whoever is nearest
With an EP robot

Automated

  • Waste and empties cleared on a schedule
  • Clearer, safer aisles
  • A low-risk first automation project

EP examples: a site drives full containers to a carton press and returns with the empty, and retail and automotive sites move high stacks of empty pallets to storage.

Transport steps

Where this step sits in your flow

This job is step 7 of the seven pallet transport steps we see on most sites. Tap the others to see what else can be automated.

Plan of a typical site showing the 7 pallet transport steps a robot can automate Goods inDock doors StorageRacking & block stacks ProductionLines & work cells End of lineWrapper & roller bed DispatchLanes & doors Waste & emptiesBaler, compactor, pallet stack 1 2 3 4 5 6 7

Step 1 of 7

Goods in to storage

The job

Unloaded pallets taken from the dock to staging, block stacks or the racking.

How the robot does it

Operator lifts at the dock, presses go; the robot drops in rows with column loading and returns.

Machines we'd suggest

Goods in to storage: see how we automate it →
EP automated pallet truck taking a crated pallet from goods in to storage

Step 2 of 7

Storage to production

The job

Raw materials and parts delivered from stores to each line, when they are needed.

How the robot does it

A fixed milk-run with stops at each line. A call box at the line calls the truck.

Machines we'd suggest

Production line feeding: see how we automate it →
EP XP15 automated pallet truck feeding parts to a production line

Step 3 of 7

Production flow

The job

Work in progress moved between machines, cells and halls.

How the robot does it

Short repeat loops; a keypad on the truck picks the next destination.

Machines we'd suggest

Production line feeding: see how we automate it →
Operator choosing a destination on the EP XP15 keypad

Step 4 of 7

Production to warehouse

The job

Finished pallets taken off the line to the warehouse or buffer.

How the robot does it

The robot collects at the end of the line and drops in the buffer, around the clock with a spare battery.

Machines we'd suggest

End of line: see how we automate it →
EP XP15 automated pallet truck on its route through a factory

Step 5 of 7

Palletiser, wrapper & roller bed

The job

Pallets between palletiser, wrapper, roller beds and sorters.

How the robot does it

The XPMM lifts to 1 m to load and unload roller beds and conveyors.

Machines we'd suggest

End of line: see how we automate it →
EP XPMM automatic stacker setting a pallet down on a roller bed

Step 6 of 7

Dispatch & cross-docking

The job

Pallets staged in outbound lanes, or straight from inbound to outbound doors.

How the robot does it

Long-run robots carry two pallets per trip; destinations by keypad or from your WMS.

Machines we'd suggest

Dispatch & cross-docking: see how we automate it →
EP autonomous stacker using fork-tip lidar to lift a crated pallet

Step 7 of 7

Waste & empty pallets

The job

Empties, packaging and waste cages cleared to the stack, baler or compactor.

How the robot does it

A simple loop all shift. The easiest first project.

Machines we'd suggest

Waste & empty pallets: see how we automate it →
EP EXP15 entry level automatic pallet truck in the Navan demo warehouse
Recommended

Machines for this job

The EP models we would usually suggest. We confirm the right one after a site survey.

How a project works

From first call to robot running in about four weeks

Most of our deployments go live in around four weeks. A standard one-task set-up is installed, programmed, tested and handed over in one day, with minimal downtime for your team.

  1. Day 1

    Call & demo

    A 15-minute call about your routes, then a demo in our Navan automation centre if you want one.

  2. Week 1

    Site survey

    We walk your site, or you send a walkthrough video and a few drawings. We map the routes worth automating.

  3. Week 1-2

    Scope & proof

    We agree the task, the success measures and a proof of concept, and fix your install date within 48 hours of the go-ahead.

  4. Week 2-3

    Delivery from stock

    Your EP robot ships from European stock and arrives in about a week.

  5. Week 3-4

    Install & support

    Installed, programmed, tested and your team trained in a day. Then Clearlift support, and more routes when you want them.

Questions we get asked

Is waste a good first automation project?

Yes. Routes are simple, it rarely holds anything else up, and it shows your team how the robot works before you automate critical runs.

Can it handle tall stacks of empty pallets?

Yes, within the truck's 1,500 kg capacity. We check stack heights and closed-bottom pallets on site.

How much does it cost to automate this route?

One EP XP15 X-Mover starts from €25,000 plus €1,500 set-up, or €1,000 a month on hire. The entry EXP15 is from €12,000 or €500 a month. Prices are ex VAT, and we give you a fixed price after the site survey.

Can we see it working first?

Yes. Book a demo in our Navan automation centre, or send us a video of your route and we will tell you how we would automate it.

Next step

Talk to us about your waste & empty pallets route

Book a free demo in our automation centre, or ask us to look at your site. We'll show you which routes are worth automating and what it would cost, with no obligation.

ROI 01 5267 411 · NI 028 3833 7038 · Mon to Fri, 8:30am to 5pm